Scientists think a newly developed approach to battery design could one day enable them to produce batteries for electric cars which are as quick to ‘refuel’ as conventional combustion cars.
Developed by researchers at the Massachusetts Institute of Technology (MIT), the new method of battery production would also make EV batteries lightweight and inexpensive compared to current generation models.
The new battery relies on an innovative architecture called a semi-solid flow cell, in which solid particles are suspended in a carrier liquid and pumped through the system. In this design, the battery’s active components — the positive and negative electrodes, or cathodes and anodes — are composed of particles suspended in a liquid electrolyte. These two different suspensions are pumped through systems separated by a filter, such as a thin porous membrane.
One important characteristic of the new design is that it separates the two functions of the battery — storing energy until it is needed, and discharging that energy when it needs to be used — into separate physical structures. (In conventional batteries, the storage and discharge both take place in the same structure.) Separating these functions means that batteries can be designed more efficiently, the researchers at MIT say.
The new design should make it possible to reduce the size and the cost of a complete battery system, including all of its structural support and connectors, to about half the current levels. That dramatic reduction could be the key to making electric vehicles fully competitive with conventional gas- or diesel-powered vehicles, the researchers say.
Another potential advantage is that in vehicle applications, such a system would permit the possibility of simply “refueling” the battery by pumping out the liquid slurry and pumping in a fresh, fully charged replacement, or by swapping out the tanks like tires at a pit stop, while still preserving the option of simply recharging the existing material when time permits.
The work carried out by students at MIT under the leadership of professors of materials science W. Craig Carter and Yet-Ming Chiang, is described in a paper published May 20 in the journal Advanced Energy Materials.







